Special-function robots designed to cope with extreme special operation environments and ensure human safety.

Special-function robots designed to cope with extreme special operation environments and ensure human safety

From battery pack to special ops: precise collaboration in extreme environments

High safety risks: Thermal runaway or electrolyte leakage may trigger surrounding media, causing chain accidents. 72% of downtime incidents are related to thermal runaway.
Unstable cycle life & efficiency: Efficiency drops 60% under -50°C/1000°C/underwater/dust; lacks protection.
Complex integration & maintenance: Must meet explosion-proof, HV, pressure relief, anti-vibration, anti-static, BMS self-diagnosis, and multi‑protocol needs. Lack of standards raises adaptation costs, hindering scale‑up.

Integrated testing & predictive maintenance for extreme environments

Safety & performance: Precisely simulates thermal runaway, 200°C thermal abuse, IP68, and mechanical shock to quantify safety margins and lifespan decay.
Consistency & efficiency: Uses -70°C to +150°C cycles and 5C-15C pulse tests for auto-sorting, verifying thermal runaway redundancy under nail penetration, gunshot, etc.
Predictive management: Cloud SOH monitors thermal runaway & over‑temp, enables isolated comms & emergency shutdown for zero fire/explosion/leakage.

Key standard system for special-function robot battery testing

IEC 60079: Explosive atmosphere safety. Covers intrinsic safety, flameproof, increased safety for batteries in gas/dust hazards; ensures no ignition source under fault conditions.

UL 2580: North American safety standard for large‑capacity special robot batteries; verifies structural integrity under extreme abuse. 

IEC 62133: General safety for Li‑ion batteries. Includes overcharge, short circuit, vibration, thermal cycling – baseline safety validation.

UN 38.3: Mandatory transport safety. Eight tests: thermal cycling, vibration, shock, short circuit, overcharge, etc. Required for shipment.


Key standard system for special-function robot battery testing
solutionbannerCE-6000 pack Testing System
solutionbannerCE-6000 pack Testing System web

Standard Testing

CE-6000 Series

The CE-6000 series offers performance testing and safety validation for special-function robot batteries, with precise verification and intelligent data analysis under diverse operating conditions. 

 1. Multi-range design supports testing from standby to high-power discharge. ±0.02% of F.S. / ±0.05% of F.S. accuracy and 24-bit resolution ensure precise capacity and runtime measurement, eliminating performance overstatement. 

 2. Simulates real usage with high-rate charge/discharge and long-term cycle tests (up to 65,535 cycles). Custom steps and cycle nesting assess capacity fade and reliability under shallow or deep cycling. 

 3. Integrates with AUX channels to monitor surface temperature and internal resistance. Syncs thermal and electrical data to evaluate battery health and safety.

· Instruments

· Accessories

neware CE-6000 module Testing System

CE-6000 Module Testing System *

  • Current Accuracy±0.05% F.S.

  • Voltage Accuracy±0.02% F.S.

  • Recording Frequency100Hz

  • Current Conversion Time≤6ms

  • Current Response Time≤3ms

  • Minimum Pulse Width100ms

  • Feedback Efficiency (Max)90%

Learn more
CE-6002n-600KW-1500V200A

CE-6002-1500V200A *

1500V Ultra-High Voltage Battery Cluster Solution
  • Voltage & Current Accuracy±0.02% F.S.

  • Recording Frequency100Hz

  • Current Conversion Time≤20ms

  • Current Response Time≤10ms

  • Minimum Pulse Width50ms

  • Feedback Efficiency (Max)96%

Learn more
WGDW-400L2-40C-380V-12U-B-solution
WGDW-400L2-40C-380V-12U-B-solution-web

​Integrated Temperature Control Testing

All-in-One Testing System

The All-in-One series validates special-function robot batteries at various temperatures, simulates extreme environments, simplifies setup, saves space, and boosts multi-device coordination. 

 1. Wide temperature range: Covers -70℃ to +150℃, verifying product performance and charge acceptance under extreme conditions. 

 2. Precise data synchronization: BTS software automatically synchronizes charge/discharge data with temperature data in real-time, ensuring accurate analysis and consistent assessment of temperature's impact on battery performance.

· Instruments

· Accessories

WGDW-200L-40C-380V-6U

WGDW-200L-40C-380V-6U *

200L High and Low Temperature All-in-One Battery Testing System
  • Volume: 200L

  • Space for Test System: 6U

  • Temperature Fluctuation: ≤0.9℉ (0.5℃) 

  • Temperature Deviation: ±3.6℉ (±2℃)

  • Heating Time: 68°F ~ 302°F≤60min 

    (20℃ ~ 150℃≤60min) 

  • Cooling Time: 68°F ~ -40°F≤60min

    (20℃ ~ -40℃≤60min)

Learn more
WGDW-400L2-40C-380V-12U-B-005

WGDW-400L2-40C-380V-12U-B *

400L Dual-Zone High and Low Temperature All-in-One Battery Testing System
  • Volume: 200L*2

  • Space for Test System: 12U

  • Temperature Fluctuation: ≤0.9℉ (0.5℃) 

  • Temperature Deviation: ±3.6℉ (±2℃)

  • Heating Time: 68°F ~ 302°F≤60min 

    (20℃ ~ 150℃≤60min) 

  • Cooling Time: 68°F ~ -40°F≤60min

    (20℃ ~ -40℃≤60min)

Learn more
WGDW-800L2-40C-380V-32U

WGDW-800L2-40C-380V-32U-B *

800L Dual-Zone High and Low Temperature All-in-One Battery Testing System
  • Volume: 400L*2

  • Space for Test System: 32U

  • Temperature Fluctuation: ≤0.9℉ (0.5℃) 

  • Temperature Deviation: ±3.6℉ (±2℃)

  • Heating Time: 68°F ~ 302°F≤60min 

    (20℃ ~ 150℃≤60min) 

  • Cooling Time: 68°F ~ -40°F≤60min

    (20℃ ~ -40℃≤60min)

Learn more
WGDW-800L2-20C-380V-19-36U-W-SWD

WGDW-800L2-40C-380V-32U-W *

800L Water-Cooled Dual-Zone High-Low Temperature All-in-One Battery Testing System
  • Volume: 400L*2

  • Space for Test System: 32U

  • Temperature Fluctuation: ≤0.9℉ (0.5℃) 

  • Temperature Deviation: ±3.6℉ (±2℃)

  • Heating Time: 68°F ~ 302°F≤60min 

    (20℃ ~ 150℃≤60min) 

  • Cooling Time: 68°F ~ -40°F≤60min

    (20℃ ~ -40℃≤60min)

* This product model has been updated.

Learn more

Accessory Equipment

Resources

Acquire in - depth research articles, authoritative expert analyses, and exclusive original content in the battery industry.

Contact Us

For more product details, please contact the sales specialist on the right or provide your contact information in the form below. You can also contact your local distributor for more information.
Name
Country
City Name
Company Name
Phone Number
Email Address *
Products
Model
Detailed Request
NEWARE and Cookies
We use cookies to personalize and improve your experience with our website. By continuing to browse the site you are agreeing to our use of cookies.