Product overview
As a global leader in battery testing solutions, NEWARE has launched the 200L/400L/800L High and Low Temperature All-in-One Battery Testing System, integrating high-precision temperature control, professional battery performance testing and comprehensive safety protection. Designed for new energy production enterprises, scientific research institutes, and institutions in aviation, automobile, and other fields, this series of equipment is committed to simulating the extreme temperature environments that batteries may encounter during storage, transportation, and use, providing accurate, reliable, and repeatable test data for battery performance evaluation, reliability verification, and safety assessment.
200L/400L/800L High and Low Temperature All-in-One Battery Testing System
Core advantages
1. Integrated design & high compatibility
The system integrates a high-low temperature test chamber and a professional battery test module into one, eliminating the need for complex external connection and debugging, and greatly saving laboratory space. It supports testing of various battery types, including cylindrical batteries, soft-pack batteries, and square batteries, with adjustable battery trays made of imported high-temperature resistant insulating materials, which can meet the test needs of different sizes and specifications of batteries. The 200L model adopts a single temperature zone design, while the 400L and 800L models are equipped with dual temperature zones, enabling simultaneous testing under different temperature conditions and improving test efficiency.
2. Precise temperature control & stable performance
All models adopt mechanical compression cascade refrigeration and Class A armored PT100 sensors, with a temperature range of -40℃ ~ 150℃, temperature fluctuation ≤±0.5℃ (no load, stable temperature), and temperature deviation ±2.0℃ (no load, stable temperature), ensuring accurate simulation of extreme temperature environments. The heating time from +20℃ to +150℃ is ≤60 minutes, and the cooling time from +20℃ to -40℃ is ≤60 minutes (no load, average nonlinearity), which can quickly reach the set test temperature and improve test efficiency. The anti-integral saturation PID and BTC balance temperature control mode are adopted to ensure stable temperature control and avoid temperature overshoot, ensuring the accuracy of test data.
3. Professional test capability & standard compliance
Equipped with high-performance battery test modules: the 200L model is configured with 5V15A32CH, and the 400L/800L models are equipped with 5V30A64CH (Series 4), which can accurately test the charging and discharging performance, cycle life, capacity, and other key parameters of batteries under different temperature conditions. The system complies with multiple international standards, ensuring that test results are authoritative and credible, and can meet the test requirements of various industries.
4. Comprehensive safety protection & reliable operation
The system is equipped with a full set of safety protection devices to ensure the safety of equipment and operators. The 400L and 800L models are additionally equipped with automatic fire extinguishing systems (each device is equipped with an 8L carbon dioxide empty bottle, supporting manual and automatic fire extinguishing), smoke alarms, and exhaust devices. When smoke is detected, the system will automatically alarm and start the exhaust fan to prevent safety accidents. In addition, it is equipped with compressor overheating, overload, overpressure protection, adjustable over-temperature protection, power supply phase sequence and phase loss protection, leakage protection, and other multiple protection functions, ensuring long-term stable and safe operation of the equipment.
5. Intelligent operation & easy management
Adopting a high-color LCD touch screen, with Chinese/English bilingual interface, supporting program mode and set value mode, the operation is simple and intuitive. The upper computer programming control interface allows users to set test parameters, control test processes, and view test data remotely, realizing intelligent management of test tasks. The system is equipped with 1 Ethernet physical interface, supporting network connection and data synchronization, which is convenient for data storage, analysis, and traceability. The equipment is equipped with 4 adjustable feet and wheels, which is easy to move and install.
Technical specifications
Specification Item | WGDW-200L-40C-380V-6U | WGDW-400L2-40C-380V-12U-B | WGDW-800L2-40C-380V-32U-B |
Nominal Volume | 200L (Single Zone) | 225L×2 (Dual Zones) | 360L×2 (Dual Zones) |
Inner Box Size | W600 mm×D500 mm×H750 mm | W600 mm×D500 mm×H750 mm (Single Zone) | W800 mm×D600 mm×H750 mm (Single Zone) |
External Dimensions | W1110 mm×D1350 mm×H1900 mm (Including Protrusions) | W1110 mm×D1800 mm×H2050 mm (Excluding Protrusions) | W1600 mm×D2050 mm×H2050 mm (Excluding Protrusions) |
Weight | About 360 kg | About 720 kg | About 1040 kg |
Temperature Range | -40℃~150℃ | -40℃~150℃ | -40℃~150℃ |
Battery Test Module | 5V15A32CH | 5V30A64CH (Series 4) | 5V30A64CH (Series 4) |
Refrigeration Mode | Mechanical Compression Cascade Refrigeration | Mechanical Compression Cascade Refrigeration | Mechanical Compression Cascade Refrigeration |
Safety Protection | Compressor protection, over-temperature protection, power supply protection, etc. | Compressor protection, over-temperature protection, smoke alarm, automatic fire extinguishing, etc. | Compressor protection, over-temperature protection, smoke alarm, automatic fire extinguishing, etc. |
Power Supply | AC (380±38)V (50±0.5)Hz, Three-phase Five-wire System | AC (380±38)V (50±0.5)Hz, Three-phase Five-wire System | AC (380±38)V (50±0.5)Hz, Three-phase Five-wire System |
NEWARE 400L Dual-Zone High and Low Temperature All-in-One Battery Testing System
Application scenarios
The NEWARE 200L/400L/800L High and Low Temperature All-in-One Battery Testing System is widely used in aviation, automobile, new energy, scientific research, and other fields, mainly for the adaptability test of electrical, electronic products, components, and materials under high and low temperature environments, as well as the performance and safety test of various batteries. Specifically applicable to:
- Battery R&D: testing the performance of new battery materials and battery prototypes under extreme temperatures to provide data support for product optimization.
- Quality control: detecting the quality and reliability of mass-produced batteries to ensure that products meet industry standards.
- Scientific research: conducting academic research on battery temperature adaptation mechanisms, cycle life, and safety performance in scientific research institutes.
- Industrial application: testing the adaptability of batteries used in aviation, automobile, and other fields under harsh temperature environments to ensure the safety and stability of equipment operation.
Brand reliability
As a well-known brand in the global battery testing industry, NEWARE has rich R&D experience and mature production technology, and its products have passed strict quality inspection and certification, with a global service network covering more than 100 countries and regions.
- Expertise: developed by a professional R&D team with years of experience in battery testing technology, integrating advanced temperature control and test technology.
- Authoritativeness: complying with multiple international standards, the test data is recognized by the industry and can be used for product certification and academic research.
- Trustworthiness: adopting internationally advanced core components (such as France Taikang fully enclosed compressor), with strict quality control and perfect after-sales service, ensuring long-term stable operation of equipment.
- Experience: serving thousands of customers worldwide, with rich practical application experience, and continuously optimizing products according to user needs.
FAQ (Frequently Asked Questions)
Q1: What are the core differences between the 200L, 400L, and 800L models?
A: The main differences lie in volume, temperature zone design, test capability, and safety configuration: ① Volume: 200L (single zone), 400L (225L×2 dual zones), 800L (360L×2 dual zones); ② Temperature zone: 200L is single temperature zone, 400L/800L are dual temperature zones, which can realize simultaneous testing under different temperatures; ③ Test module: 200L is 5V15A32CH, 400L/800L are 5V30A64CH, with stronger test capability; ④ Safety configuration: 400L/800L are equipped with automatic fire extinguishing system, smoke alarm, and exhaust device, while 200L does not have these configurations. Users can choose according to test volume, efficiency, and safety requirements.
Q2: Does the system support remote control and data management?
A: Yes. The system is equipped with 1 Ethernet physical interface, supporting network connection. Users can remotely set test parameters, control test processes, and view, store, and analyze test data through the upper computer programming control interface, realizing intelligent management of test tasks and convenient data traceability.
Q3: What are the requirements for the installation site of the equipment?
A: The installation site needs to meet the following conditions: ① Flat ground, flatness ≤5mm/2m; ② Good ventilation, no strong vibration, strong electromagnetic field, flammable, explosive, corrosive substances, and dust around; ③ Leave appropriate maintenance space around the equipment: A≥80cm, B≥60cm, C≥70cm, D≥50cm; ④ The ambient temperature is 5℃~35℃, relative humidity ≤85%, air pressure 86kPa~106kPa; ⑤ The user needs to configure an independent air switch or power switch with corresponding capacity, and the grounding resistance of the protective earth wire is less than 4Ω.
Q4: What should I do if the refrigeration system fails during use?
A: First, check whether the power supply, phase sequence, and ventilation of the refrigeration unit are normal. If the fault cannot be solved, please stop the equipment immediately, cut off the power supply, and contact NEWARE's after-sales service team. The system is equipped with compressor overheating, overload, and overpressure protection devices, which will automatically shut down to protect the equipment when a fault occurs. It is strictly prohibited to disassemble the refrigeration unit without authorization to avoid secondary damage.
Q5: Can the battery tray be customized according to needs?
A: Yes. The battery tray of the system is made of imported high-temperature resistant insulating materials, and its height can be adjusted appropriately. At the same time, it supports customized design according to the size, specification, and placement requirements of the tested batteries, ensuring that the test needs of different types of batteries are met.
Q6: Does the system provide after-sales service and technical support?
A: Yes. NEWARE provides global after-sales service, including equipment installation guidance, operation training, maintenance, and fault repair. We have a professional after-sales team and technical support team, which can provide timely and efficient solutions for users. At the same time, we provide Chinese user manuals and Chinese technical data to help users use the equipment smoothly.
Q7: Why can the test data of the system be trusted?
A: The system adopts Class A armored PT100 sensors with high measurement accuracy (temperature display accuracy 0.01℃), and adopts anti-integral saturation PID and BTC balance temperature control mode to ensure stable and accurate temperature control. At the same time, the system complies with multiple international standards, and the core components are imported from well-known brands, with strict quality control during the production process. The test data is repeatable and authoritative, which is recognized by the industry.
