Reliable safety protection for high-power battery pack testing

Aiming at the high-voltage and high-power characteristics of EV battery pack testing, the system adopts an AC/DC and DC/DC dual-stage high-frequency isolated modular architecture, which effectively isolates high-voltage risks and ensures the safety of the test process. The modular design also enables flexible channel expansion (up to 4 channels in parallel, with a total power of 2.4MW) to adapt to the testing needs of high-power battery packs with different power specifications. The perfect safety protection mechanism of the system cooperates with the precise emulation and testing capabilities, providing a professional, safe and reliable testing solution for the performance verification and R&D optimization of high-power and ultra-high-voltage EV battery packs.

Explore products in our battery module test solution

Why Choose Our Battery Pack Test Systems?

The CE-6000 series includes ultra-high-voltage options up to 3000V, making it suitable for grid-scale energy storage systems, next-generation battery technology R&D, high-voltage battery clusters, and power conversion system (PCS) validation.

  • Passenger EV traction packs — 300V / 400V / 500V / 800V / 900V / 1000V
  • Commercial / heavy-duty EV packs — 600V / 800V / 900V / 1000V / 1500V
  • Energy storage system (ESS) packs — 200V / 400V / 600V / 800V / 1000V / 1500V
  • Ultra-high-voltage experimental platforms — 1500V / 2500V / 3000V
  • Special R&D scenarios with non-standard voltages — Voltage is strictly matched to the DUT (e.g., 750V for a 750V SiC inverter)

Pack Cycler Coverage

Request a quote
Model Voltage 100A 200A 300A 600A 900A 1500A
CE-6000 500V / 600V / 800V / 1000V 100A ~ 1500A
1500V 200A ~ 900A
2500V 300A
3000V 300A
NEWARE Battery Test Equipment - Characterization of lithium-ion battery cells with EIS test

Verifying High-Power EV Battery Packs

Verifying the performance, safety, and reliability of high-power EV battery packs demands realistic emulation of real-world operating conditions, precise measurement of electrical parameters, and flexible adaptation to diverse testing scenarios. As high-power and ultra-high-voltage EV battery technologies advance, the need for testing solutions that combine high efficiency, high precision, and scalability has become increasingly critical.

NEWARE Ultra-High Voltage Battery Cluster Solution is specifically engineered to address these challenges, providing a comprehensive, integrated testing solution for verifying high-power EV battery packs, from R&D validation to production-line testing. The single-channel voltage range covers 500V to 3000V, with a current range of 100A to 1500A (customizable to match specific battery pack specifications).

High-Power EV Battery Pack Testing Solution

High-Power EV Battery Pack Testing Solution

Comprehensive testing of high-power EV battery packs is the key to optimizing their functional performance and enhancing safety protection capabilities, and the core of this process is to conduct highly realistic and accurate emulation of the actual operating environment of electric vehicles. NEWARE's high-power EV battery pack testing solution fully supports the full-process testing needs of battery packs from R&D to validation. The solution features a single-channel output power of 300kW and a maximum test voltage of 3000V, and is core-integrated with high-voltage Silicon Carbide (SiC) technology. Relying on its excellent high-frequency and low-loss characteristics, it achieves ultra-high energy efficiency in a compact equipment space, greatly reduces energy consumption losses during the testing process, and effectively cuts down operational costs related to equipment operation and maintenance as well as energy consumption, perfectly adapting to the large-scale and high-efficiency testing needs of high-power and ultra-high-voltage EV battery packs.

Find the Right Battery Test Equipment for Your Needs.

Unsure which model to choose? Click to contact a sales expert.

CE-6000 Pack Testing System

Regenerative battery pack testing for 400V/800V class EV, energy storage pack validation.

It boasts smart communication and peripheral integration capabilities to build an automated testing ecosystem. It can synergize with peripherals such as water chillers, high/low-temperature environmental chambers and vibration testers to build a unified testing platform, which can simulate complex operating conditions (e.g., high/low-temperature charge/discharge, vibration-based performance validation) and realize comprehensive performance testing of ultra-high-voltage battery clusters.

  • ±0.02% F.S. voltage/current accuracy, ≤10ms current response, capturing subtle changes and meeting ISO/SAE standards.
  • Recover discharge energy to improve energy utilization during long-duration and high-power testing.
  • Support DCIR, pulse, HPPC, driving simulation, and complex charge/discharge profiles.
  • Support CAN / RS485 communication and DBC configuration for pack-level BMS interaction.

Key applications

Model Lists

Customization & Power Options

  • Power supply customization: Default 3-phase 380 VAC, optional 208 VAC for North American markets.
  • Channel configuration flexibility: Adjustable channel density & current range based on specific testing requirements.
  • Software integration: Compatible with LIMS systems for seamless data traceability.
NEWARE and Cookies
We use cookies to personalize and improve your experience with our website. By continuing to browse the site you are agreeing to our use of cookies.