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Battery self-discharge during storage (unconnected to a load) due to internal chemical reactions or physical defects is a key cause of capacity decay and safety risks like thermal runaway. It can lead to economic losses from capacity drops and battery scrapping. The NEWARE self-discharge tester precisely quantifies internal micro - current losses in batteries.
Using the constant-potential method, it directly measures micro-ampere (μA)-level self-discharge currents or voltage decay.
In battery manufacturing, batteries with abnormal self-discharge rates may have impurities (e.g., local short-circuits from electrode impurities) or uneven electrolyte causing internal micro-short-circuits. The self-discharge tester can detect these in minutes to several hours (traditional ΔOCV methods take weeks), effectively separating "suspect batteries" with high self-discharge to prevent them from entering the market.
Test time is reduced from weeks to hours, lowering work-in-process warehousing costs. Rapid detection of problematic batteries allows timely problem-solving in production, reducing material loss.
Traditional self-discharge testing measures ΔOCV (periodic open-circuit voltage testing) to determine battery self-discharge characteristics. This requires long-term storage due to battery aging, taking weeks. The self-discharge tester uses the constant-voltage method. It applies a stable voltage equal to the battery's OCV and uses a closed - loop system to offset self-discharge current. By directly measuring the compensation current needed to maintain the voltage, this potentiostatic method eliminates the long-term storage requirement of the traditional OCV method (ΔOCV), reducing test time from weeks to hours.
Current range: 0~300mA, resolution: 0.1μA (minimum interval), accuracy: ±0.02% of F.S.
Voltage range: -5V~5V, 7-digit accuracy, ±0.01% F.S. stability, ultra - stable voltage control.
Temperature changes can affect battery OCV and performance. The NEWARE self-discharge tester integrates the testing host with a constant-temperature system, eliminating temperature-related test impacts and the wiring complexity and data coordination errors of external temperature chambers.
Equipment name | Self-Discharge Tester-20250813 |
---|---|
Voltage | |
Voltage range | -5V ~ +5.0V |
Minimum discharge voltage | -5V |
Accuracy | ± 0.02% of F.S. |
Stability | ± 0.01% of F.S. |
Current | |
Output range per channel | 0mA~0.3mA, 0.3mA~3mA, 3mA~30mA, 30mA~300mA |
Accuracy | ± 0.02% of F.S. |
Constant voltage cutoff current | ≥ 0.3μA |
Stability | ± 0.01% of F.S. |
Time | |
Current response time | Maximum current rise time is less than 2ms |
Work step time range | ≥ 100ms |
● Voltage & Current Accuracy:±0.05% F.S.
● Recording Frequency:10Hz
● Sampling Time:100ms
● Current Response Time:≤1ms
● Energy Efficiency:>65%
● Off-Line Test: 1GB
● Voltage & Current Accuracy:±0.05% F.S.
● Recording Frequency:10Hz
● Sampling Time:100ms
● Current Response Time:≤1ms
● Energy Efficiency:>65%
● Off-Line Test: 1GB
● Voltage & Current Accuracy:±0.01% F.S.
● Recording Frequency:10Hz
● Sampling Time:100ms
● Current Response Time:≤1ms
● Minimum Pulse Width:500ms
● Off-Line Test: 1GB
● Voltage & Current Accuracy:±0.05% F.S.
● Recording Frequency:100Hz
● Temperature Fluctuation:≤1.8℉(1℃)
● Temperature Range & Deviation:-40℉ ~ 302℉±3.6℉(-40℃ ~ 150℃±2.0℃)
● Heating Efficiency:68℉ ~ 302℉ ≤60min(20℃ ~ 150℃)
● Cooling Efficiency:68℉ ~ -40℉≤60min(20℃~-40℃)
● Voltage & Current Accuracy:±0.05% F.S.
● Recording Frequency:100Hz
● Number of Channels:80CH
● Temperature Range & Deviation:50℉ ~ 185℉±3.6℉(10℃ ~ 85℃±2.0℃)
● Heating Efficiency:77℉ ~ 185℉ ≤40min(25℃ ~ 85℃)
● Cooling Efficiency:77℉ ~ 50℉≤40min(25℃~10 ℃)
● Voltage & Current Accuracy:±0.01% F.S.
● Recording Frequency:100Hz
● Number of Channels:160CH
● Temperature Range & Deviation:32℉ ~ 140℉±3.6℉(0℃ ~ 60℃±2.0℃)
● Heating Efficiency:77℉ ~ 140℉ ≤30min(25℃ ~ 60℃)
● Cooling Efficiency:77℉ ~ 32℉≤50min(25℃~0 ℃)
● Voltage & Current Accuracy:±0.05% F.S.
● Sampling Time:100ms
● Number of Channels:16CH
● Temperature Range & Deviation:32℉ ~ 140℉±3.6℉(15℃ ~ 60℃±2.0℃)
● Heating Efficiency:77℉ ~ 140℉≤50min(25℃ ~ 60℃)
● Cooling Efficiency:77℉ ~ 59℉≤60min(25℃~15 ℃)
● Voltage&Current Accuracy:±0.01% F.S.
● Recording Frequency:1000Hz
● Current Response Time:≤30μs
● CV Testing
● Type-C Power Port
● 6-Range Current Measurement