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Self-discharge testing: the "invisible guardian" of battery safety. 

Battery self-discharge during storage (unconnected to a load) due to internal chemical reactions or physical defects is a key cause of capacity decay and safety risks like thermal runaway. It can lead to economic losses from capacity drops and battery scrapping. The NEWARE self-discharge tester precisely quantifies internal micro - current losses in batteries. 


Accurate self-discharge current/voltage measurement . 

Using the constant-potential method, it directly measures micro-ampere (μA)-level self-discharge currents or voltage decay.

Fast screening of sub-standard batteries . 

In battery manufacturing, batteries with abnormal self-discharge rates may have impurities (e.g., local short-circuits from electrode impurities) or uneven electrolyte causing internal micro-short-circuits. The self-discharge tester can detect these in minutes to several hours (traditional ΔOCV methods take weeks), effectively separating "suspect batteries" with high self-discharge to prevent them from entering the market.

Cost optimization Inventory cycles are shortened. 

Test time is reduced from weeks to hours, lowering work-in-process warehousing costs. Rapid detection of problematic batteries allows timely problem-solving in production, reducing material loss.


Self-discharge testing the invisible guardian of battery safety


Redefining Self-discharge testing efficiency. 

Traditional self-discharge testing measures ΔOCV (periodic open-circuit voltage testing) to determine battery self-discharge characteristics. This requires long-term storage due to battery aging, taking weeks. The self-discharge tester uses the constant-voltage method. It applies a stable voltage equal to the battery's OCV and uses a closed - loop system to offset self-discharge current. By directly measuring the compensation current needed to maintain the voltage, this potentiostatic method eliminates the long-term storage requirement of the traditional OCV method (ΔOCV), reducing test time from weeks to hours.


Precision micro-current capture. 

  • Current range: 0~300mA, resolution: 0.1μA (minimum interval), accuracy: ±0.02% of F.S. 

  • Voltage range: -5V~5V, 7-digit accuracy, ±0.01% F.S. stability, ultra - stable voltage control.


Precision micro-current capture


All-in-one constant temperature design. 

Temperature changes can affect battery OCV and performance. The NEWARE self-discharge tester integrates the testing host with a constant-temperature system, eliminating temperature-related test impacts and the wiring complexity and data coordination errors of external temperature chambers.


All-in-one constant temperature design

Technical Specifications

Equipment name Self-Discharge Tester-20250813
Voltage
Voltage range -5V ~ +5.0V
Minimum discharge voltage -5V
Accuracy ± 0.02% of F.S.
Stability ± 0.01% of F.S.
Current
Output range per channel 0mA~0.3mA, 0.3mA~3mA, 3mA~30mA, 30mA~300mA
Accuracy ± 0.02% of F.S.
Constant voltage cutoff current ≥ 0.3μA
Stability ± 0.01% of F.S.
Time
Current response time Maximum current rise time is less than 2ms
Work step time range ≥ 100ms

Electrochemical Instruments

We offer powerful battery test equipments, environmental test chambers to provide comprehensive testing support for battery testings.

CE-4008Q-5V30A-thumb

Battery Test Equipment-NEWARE

CE-4008Q-5V30A

CE-4000 Battery Testing System

● Voltage & Current Accuracy:±0.05% F.S.

● Recording Frequency:10Hz

● Sampling Time:100ms

● Current Response Time:≤1ms

● Energy Efficiency:>65%

● Off-Line Test: 1GB

CE-4008Q-5V15A-thumb

Battery Test Equipment-NEWARE

CE-4008Q-5V15A

CE-4000 Battery Testing System

● Voltage & Current Accuracy:±0.05% F.S.

● Recording Frequency:10Hz

● Sampling Time:100ms

● Current Response Time:≤1ms

● Energy Efficiency:>65%

● Off-Line Test: 1GB

NEWARE-Battery Tester-CT-4008Q-5V100mA-124

Battery Test Equipment-NEWARE

CT-4008Q-5V100mA-124

CT-4000 Battery Testing System

● Voltage & Current Accuracy:±0.01% F.S.

● Recording Frequency:10Hz

● Sampling Time:100ms

● Current Response Time:≤1ms

● Minimum Pulse Width:500ms

● Off-Line Test: 1GB


NEWARE-Battery Tester-Power Cell All-in-One-WGDW-380L-2-40BFC-5V600A8CH

NEWARE-Environmental Test Chamber

WGDW-380L-2-40BFC-5V600A8CH

Power Cell All-in-One Testing System

● Voltage & Current Accuracy:±0.05% F.S.

● Recording Frequency:100Hz

● Temperature Fluctuation:≤1.8℉(1℃)

● Temperature Range & Deviation:-40℉ ~ 302℉±3.6℉(-40℃ ~ 150℃±2.0℃)

● Heating Efficiency:68℉ ~ 302℉ ≤60min(20℃ ~ 150℃)

● Cooling Efficiency:68℉ ~ -40℉≤60min(20℃~-40℃)

NEWARE-Battery Tester-3C All-in-One Testing System-WGDW-380L-2-40BFC-5V600A8CH

NEWARE-Environmental Test Chamber

WHW-500L-5V6A80CH-380V

3C All-in-One Testing System

● Voltage & Current Accuracy:±0.05% F.S.

● Recording Frequency:100Hz

● Number of Channels:80CH

● Temperature Range & Deviation:50℉ ~ 185℉±3.6℉(10℃ ~ 85℃±2.0℃)

● Heating Efficiency:77℉ ~ 185℉ ≤40min(25℃ ~ 85℃)

● Cooling Efficiency:77℉ ~ 50℉≤40min(25℃~10 ℃)

NEWARE-Battery Tester-All-in-One Testing System-WIHW-200L-160CH-B

NEWARE-Environmental Test Chamber

WHW-200L-160CH-B

Coin Cell All-in-One Testing System

● Voltage & Current Accuracy:±0.01% F.S.

● Recording Frequency:100Hz

● Number of Channels:160CH

● Temperature Range & Deviation:32℉ ~ 140℉±3.6℉(0℃ ~ 60℃±2.0℃)

● Heating Efficiency:77℉ ~ 140℉ ≤30min(25℃ ~ 60℃)

● Cooling Efficiency:77℉ ~ 32℉≤50min(25℃~0 ℃)

NEWARE-Battery Tester- Mini All In One Testing System-WHW-25L-L-16CH

NEWARE-Environmental Test Chamber

WHW-25L-16CH

Mini All-in-One Testing System

● Voltage & Current Accuracy:±0.05% F.S.

● Sampling Time:100ms

● Number of Channels:16CH

● Temperature Range & Deviation:32℉ ~ 140℉±3.6℉(15℃ ~ 60℃±2.0℃)

● Heating Efficiency:77℉ ~ 140℉≤50min(25℃ ~ 60℃)

● Cooling Efficiency:77℉ ~ 59℉≤60min(25℃~15 ℃)

CT-8002S-5V100mA-124-thumb

Battery Test Equipment-NEWARE

CT-8002S-5V100mA-124

Portable Battery Testing System

● Voltage&Current Accuracy:±0.01% F.S.

● Recording Frequency:1000Hz

● Current Response Time:≤30μs 

● CV Testing 

● Type-C Power Port 

● 6-Range Current Measurement


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