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Self-discharge testing: the "invisible guardian" of battery safety. 

Battery self-discharge during storage (unconnected to a load) due to internal chemical reactions or physical defects is a key cause of capacity decay and safety risks like thermal runaway. It can lead to economic losses from capacity drops and battery scrapping. The NEWARE self-discharge tester precisely quantifies internal micro - current losses in batteries. 


Accurate self-discharge current/voltage measurement . 

Using the constant-potential method, it directly measures micro-ampere (μA)-level self-discharge currents or voltage decay.

Fast screening of sub-standard batteries . 

In battery manufacturing, batteries with abnormal self-discharge rates may have impurities (e.g., local short-circuits from electrode impurities) or uneven electrolyte causing internal micro-short-circuits. The self-discharge tester can detect these in minutes to several hours (traditional ΔOCV methods take weeks), effectively separating "suspect batteries" with high self-discharge to prevent them from entering the market.

Cost optimization Inventory cycles are shortened. 

Test time is reduced from weeks to hours, lowering work-in-process warehousing costs. Rapid detection of problematic batteries allows timely problem-solving in production, reducing material loss.


Self-discharge testing the invisible guardian of battery safety


Redefining Self-discharge testing efficiency. 

Traditional self-discharge testing measures ΔOCV (periodic open-circuit voltage testing) to determine battery self-discharge characteristics. This requires long-term storage due to battery aging, taking weeks. The self-discharge tester uses the constant-voltage method. It applies a stable voltage equal to the battery's OCV and uses a closed - loop system to offset self-discharge current. By directly measuring the compensation current needed to maintain the voltage, this potentiostatic method eliminates the long-term storage requirement of the traditional OCV method (ΔOCV), reducing test time from weeks to hours.


Precision micro-current capture. 

  • Current range: 0~300mA, resolution: 0.1μA (minimum interval), accuracy: ±0.02% of F.S. 

  • Voltage range: -5V~5V, 7-digit accuracy, ±0.01% F.S. stability, ultra - stable voltage control.


Precision micro-current capture


All-in-one constant temperature design. 

Temperature changes can affect battery OCV and performance. The NEWARE self-discharge tester integrates the testing host with a constant-temperature system, eliminating temperature-related test impacts and the wiring complexity and data coordination errors of external temperature chambers.


All-in-one constant temperature design

Technical Specifications

Equipment name Self-Discharge Tester-20250813
Voltage
Voltage range -5V ~ +5.0V
Minimum discharge voltage -5V
Accuracy ± 0.02% of F.S.
Stability ± 0.01% of F.S.
Current
Output range per channel 0mA~0.3mA, 0.3mA~3mA, 3mA~30mA, 30mA~300mA
Accuracy ± 0.02% of F.S.
Constant voltage cutoff current ≥ 0.3μA
Stability ± 0.01% of F.S.
Time
Current response time Maximum current rise time is less than 2ms
Work step time range ≥ 100ms

Electrochemical Instruments

We offer powerful battery test equipments, environmental test chambers to provide comprehensive testing support for battery testings.

CT-8002S-5V100mA-CV-thumb

Battery Test Equipment-NEWARE

CT-8002S-5V100mA-CV

Portable Battery Testing System

  • Voltage&Current Accuracy±0.01% F.S.

  • Recording Frequency1000Hz

  • Current Response Time≤20μs 

  • CV Testing 

  • Type-C Power Port 

  • 6-Range Current Measurement

CE-4008Q-5V30A-thumb

Battery Test Equipment-NEWARE

CE-4008Q-5V30A

CE-4000 Battery Testing System

  • Voltage & Current Accuracy±0.05% F.S.

  • Recording Frequency10Hz

  • Sampling Time100ms

  • Current Response Time≤1ms

  • Energy Efficiency>65%

  • Off-Line Test1GB

CE-4008Q-5V15A-thumb

Battery Test Equipment-NEWARE

CE-4008Q-5V15A

CE-4000 Battery Testing System

  • Voltage & Current Accuracy±0.05% F.S.

  • Recording Frequency10Hz

  • Sampling Time100ms

  • Current Response Time≤1ms

  • Energy Efficiency>65%

  • Off-Line Test1GB

NEWARE-Battery Tester-CT-4008Q-5V100mA-124

Battery Test Equipment-NEWARE

CT-4008Q-5V100mA-124

CT-4000 Battery Testing System

  • Voltage & Current Accuracy: ±0.01% F.S.

  • Recording Frequency10Hz

  • Sampling Time100ms

  • Current Response Time≤1ms

  • Minimum Pulse Width500ms

  • Off-Line Test1GB

NEWARE-Battery Tester-Power Cell All-in-One-WGDW-380L-2-40BFC-5V600A8CH

NEWARE-Environmental Test Chamber

WGDW-380L-2-40BFC-5V600A8CH

Power Cell All-in-One Testing System

  • Current & Voltage Accuracy: ±0.05% F.S.

  • Recording Frequency: 10Hz 

  • Current Response Time: ≤1ms 

  • Temperature Range: 32°F~140°F (0℃~60℃) 

  • Heating Time: 77°F→140°F≤30min

    (25℃→60℃≤30min) 

  • Cooling Time: 77°F→32°F≤50min

    (25℃→0℃≤50min)

NEWARE-Battery Tester-3C All-in-One Testing System-WGDW-380L-2-40BFC-5V600A8CH

NEWARE-Environmental Test Chamber

WHW-500L-5V6A80CH-380V

3C All-in-One Testing System

  • Current & Voltage Accuracy: ±0.05% F.S.

  • Recording Frequency: 10Hz 

  • Current Response Time: ≤1ms 

  • Temperature Range: 32°F~140°F (0℃~60℃) 

  • Heating Time: 77°F→140°F≤30min

    (25℃→60℃≤30min) 

  • Cooling Time: 77°F→32°F≤50min

    (25℃→0℃≤50min)

NEWARE-Battery Tester-All-in-One Testing System-WIHW-200L-160CH-B

NEWARE-Environmental Test Chamber

WHW-200L-160CH-B

Coin Cell All-in-One Testing System

  • Voltage & Current Accuracy: ±0.01%  F.S.

  • Recording Frequency: 100Hz

  • Number of Channels: 160CH

  • Temperature Range & Deviation: 32℉~140℉±3.6℉(0℃~60℃±2.0℃)

  • Heating Efficiency: 77℉~140℉≤30min

    (25℃~60℃≤30min)

  • Cooling Efficiency: 77℉~32℉≤50min

    (25℃~0 ℃≤50min)

NEWARE-Battery Tester- Mini All In One Testing System-WHW-25L-L-16CH

NEWARE-Environmental Test Chamber

WHW-25L-16CH

Mini All-in-One Testing System

  • Voltage & Current Accuracy: ±0.05% F.S.

  • Sampling Time: 100ms

  • Number of Channels: 16CH

  • Temperature Range & Deviation: 32℉~140℉±3.6℉(15℃~60℃±2.0℃)

  • Heating Efficiency: 77℉~140℉≤50min

    (25℃~60℃≤50min)

  • Cooling Efficiency: 77℉~59℉≤60min

    (25℃~15℃≤60min)

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